Tailor-made FEM calculation solutions to optimize design
Leverage FEM simulation to support the design of critical components: from 3D modeling to detailed reporting, we support every phase to improve the efficiency and reliability of your projects
FEM (Finite Element Method) simulation
Finite elements at the service of mechanical design for the food industry
SIIIA offers specialised FEM (Finite Element Method) Simulation services to support mechanical design for the Food Industry. Our team of experts uses cutting-edge knowledge and technologies to simulate and analyse the behaviour of materials used in machinery and components for the food sector.
Our FEM Simulation Services
Design Optimization
We use FEM analysis to:
- Review and optimize the design of structural elements of machines and plants with the aim of improving hygiene, in particular with the use of open profiles.
- Evaluate the stiffness of mechanical components, made for example of sheet metal, which have the purpose of compression on seals for which compliance with hygiene requirements is required.
- Design joints with elastomeric gaskets according to hygiene requirements.
- Simulate the behavior of flexible elements such as membranes, bellows and sleeves.
FEM Simulation for Food Safety and Quality
Our CFD analysis support hygienic design of:
- Framework and supporting structures.
- Critical mechanical components.
- Static dismountable joints and flexible seals.
- Dynamic seals on rods, shafts and pistons.
Advantages of CFD Analysis
- Improved Design: The stringent requirements of hygienic design are difficult to achieve without using these tools. FEM calculations therefore allow to achieve the design goals.
- Regulatory Compliance: Supports the achievement of compliance with food safety requirements.
- Innovation: Facilitates the development of new products and the adoption of new technologies.
- Advanced Visualization: Provides detailed insights into phenomena and behaviors that are difficult to physically observe.
- Cost Reduction: Minimizes the need for physical prototypes and experimental tests.
- Prevention of malfunctions and non-compliance: A thorough study before production reduces the risk of products that are unsuitable for the intended use.
Our Approach
Our approach consists of a series of targeted phases, starting from the definition of the problem. Thanks to our competence and experience we guide the customer in defining the objectives to be achieved and the dimensions to be evaluated.
We then proceed to modeling, where a detailed 3D model is created of the structure or component to be analyzed, paying particular attention to finding reliable physical parameters.
The simulation setup follows, which includes the definition of boundary conditions, such as applied loads and system constraints, ensuring that the model accurately reflects real-world conditions.
Then we proceed to calculations using advanced infrastructure, where finite element equations are solved to determine the results.
Then we move on to results processing, which allows the relevant parameters, such as stress and strain, to be displayed on colored maps and detailed graphs.
Finally we proceed to results analysis, where the obtained data is interpreted and organized rationally within the report.
The reporting phase involves the drafting of a complete report, which includes recommendations practices.
Last but not least, we assist in practical application of the results, working with the design team to implement the suggested changes.
Practical Applications of FEM analysis in the Food Industry
Simulation of the behavior of a membrane.
Analysis of a support structure.
Analysis of a bellows.
Analysis of a die head.
Request a Personalized Consultation
Are you interested in improving the design of your machinery through FEM simulation?
The potential applications are many. Contact us for an initial consultation and find out how we can help you improve the efficiency and quality of your products.
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